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Ruang Uji Suhu dan Kelembaban

Ruang Uji Suhu dan Kelembaban

  • Rapid Temperature Change vs. Standard Chambers: Selection Guide & Cost Comparison Rapid Temperature Change vs. Standard Chambers: Selection Guide & Cost Comparison
    Jan 07, 2026
    High-low temperature test chambers are essential equipment in product reliability testing. However, many procurement managers struggle when choosing between standard models and rapid temperature change (RTC) models: What are the key differences? How much is the price gap? Which is more cost-effective for long-term use? This guide clarifies the core differences in performance, applications, and costs to help you make the right choice. I. Core Performance Differences: Beyond "Faster Heating/Cooling" The gap between the two is far more than just temperature rate—extending to structural design and testing capabilities. Comparison Dimension Standard High-Low Temperature Chamber Rapid Temperature Change Chamber Temperature Rate 0.7-1℃/min (standard), meeting basic testing needs 3-20℃/min (customizable), some models support linear heating/cooling Structural Design Single compressor + standard air duct, simple structure Dual-compressor cascade system + high-efficiency heat exchange module + impact-resistant structure, suitable for high-frequency temperature changes Temperature Control Precision Fluctuation ±0.5℃, uniformity ±2℃ Fluctuation ±0.3℃, uniformity ±1.5℃, no overshoot during temperature changes Core Testing Capability Complies with GB/T 2423 standard; suitable for steady-state high-low temperature storage and temperature resistance testing Simulates extreme rapid temperature change environments; supports accelerated aging testing, significantly shortening verification cycles     Standard chambers suffice for consumer electronics, small home appliances, etc. For new energy batteries, automotive components, aerospace, RTC chambers are a must—they accurately simulate severe temperature changes during transportation/use to expose product defects in advance. Example: An automotive parts enterprise reduced testing cycles from 3 months (standard chamber) to 1 month (RTC chamber), advancing product launch by 2 months. II. Cost Differences: Procurement, Operation & Maintenance RTC chambers are more expensive, but the specific cost gap and long-term expenses are detailed below: 1. Procurement Cost: 2-5x Higher, Driven by High-Quality Components For the same volume, RTC chambers cost 2-5x more than standard models. The gap stems from high-precision dual compressors, custom heating/cooling modules, and fatigue-resistant structural parts—all with higher R&D and production thresholds. 2. Operating Cost: Higher Power & Consumables RTC chambers consume 1.5-3x more power: A 100L standard chamber uses 5-8kW, while an RTC model uses 8-20kW. Electricity costs increase with usage frequency. RTC chambers also require special high-temperature heat transfer oil and eco-friendly refrigerants, with consumable costs twice that of standard models (which mainly use low-cost filters and sensor calibration). 3. Maintenance Cost: Complex Structure = Higher Requirements Standard chambers have simple structures and few wearing parts, with low annual maintenance costs (filter replacement, sensor calibration). RTC chambers require more frequent maintenance due to multiple core components and high precision; annual maintenance costs are 1.8-3x higher (e.g., dual compressor and precision control system overhauls). III. Selection Guide: Choose Based on Needs ✅ Choose Standard Chamber If: 1. You’re in consumer electronics, home appliances, toys, etc., and only need to meet GB/T 2423 standard 2. Budget is limited, pursuing cost-effectiveness, and testing frequency is low 1. Testing goals: Basic high-low temperature storage and temperature resistance verification ✅ Choose RTC Chamber If: 2. You’re in new energy, automotive, aerospace, needing to simulate extreme temperature changes • You want to shorten testing cycles and accelerate product launches • High testing requirements: Precise temperature rate control and no overshoot IV. Lab Companion: Customized Cost-Effective Solutions     As a professional test equipment manufacturer, Guangdong Hongzhan Technology offers cost-effective standard high-low temperature chambers and customizable RTC chambers (3-20℃/min) for new energy, automotive, and other industries with strict requirements.   Lab Companion provide not only equipment but also one-stop customized solutions based on your testing needs and budget—helping you clarify costs and select the right chamber for efficient, worry-free product reliability testing.   Contact us anytime for accurate quotes and customized selection plans tailored to your industry and needs!
    BACA SELENGKAPNYA
  • Core 6 Factors for Rapid Temperature Change Chamber Selection Core 6 Factors for Rapid Temperature Change Chamber Selection
    Jan 06, 2026
    Core Logic: Match testing requirements, balance performance and full life-cycle cost, and avoid over-specification for under-utilization. I. Core Testing Requirements 1. Temperature Change Rate Clarify the loaded rate and deviation requirements (e.g., ≤±0.5℃/min), and match the application scenarios: l 5–10℃/min for consumer electronics l 10–20℃/min for automotive/aerospace industries 2. Temperature & Humidity Range Cover the specified testing standards: l -40~85℃ for new energy products l -55~125℃ for aerospace products Select models with 20%–98%RH range if humidity testing is required. 3. Sample Compatibility l The chamber volume should be ≥ 3 times the sample volume. l Dynamic load compensation is required for high-heat-capacity samples (e.g., metal components). II. Hardware Performance 1. Refrigeration System Prioritize dual-compressor cascade systems equipped with imported brands (Danfoss/Copeland) and eco-friendly refrigerants (R404A/R23). 2. Air Duct & Heating System Adopt scroll diversion + baffle design, with 0–100% linear adjustment of heating tubes. 3. Sensors Use imported PT1000 sensors with a sampling frequency of ≥ 10 times/second. III. Software Functions 1. Algorithm PID closed-loop control + adaptive temperature zone compensation, supporting custom rate curve setting. 2. Data Management Automatic data recording and export (Excel/CSV format), with support for remote control and multi-channel alarm. 3. Safety Features Over-temperature protection, compressor overload protection, water shortage protection, etc. Explosion-proof pressure relief devices are mandatory for flammable and explosive samples. IV. Full Life-Cycle Cost 1. Procurement Cost Select models based on actual needs; avoid blind pursuit of high rates (the price of 10℃/min models is 1.5–2 times that of 5℃/min models). 2. Operation Cost Prefer inverter compressors to reduce electricity consumption by 15%–20%. 3. Maintenance Cost Choose models with modular structure, and confirm annual free calibration services. V. Expandability & Compatibility Support post-purchase installation of humidity, explosion-proof, and data acquisition modules. Compatible with upper computers and testing fixtures for automated testing. VI. Manufacturer Services & Qualifications Provide customized solutions and loaded rate test reports. Ensure the equipment has passed ISO 9001 and CE certifications, complying with the GB/T 2423.22 standard. Ø Selection Case Testing Scenario: Automotive motor controller testing (8kg, AEC-Q100 standard) Recommended Model: 150L chamber with 10℃/min loaded rate, -40~125℃ temperature range, and explosion-proof function. Benefits: Balances testing requirements and cost, improving testing efficiency by 4 times.
    BACA SELENGKAPNYA
  • Equipment Selection Guide: Ovens vs. Temperature Test Chambers Equipment Selection Guide: Ovens vs. Temperature Test Chambers
    Jan 04, 2026
        Equipment selection directly impacts efficiency, quality and data reliability. Standard ovens, precision ovens and temperature-humidity test chambers have distinct functional boundaries and application scenarios. Many enterprises suffer cost waste or functional insufficiency due to improper selection. This guide clarifies selection logic, breaks down matching schemes, avoids common pitfalls and provides precise guidance based on practical scenarios. 1. Core Selection Logic Adhere to the four-step framework of defining demand types → verifying temperature accuracy → supplementing environmental requirements → matching budget to clarify equipment selection boundaries. Step 1: Define Demand Types Choose oven series for process applications (drying, curing, etc.). Choose temperature-humidity test chambers for environmental reliability verification (extreme temperature variation, humidity exposure). Note: Ovens lack cooling function and cannot replace test chambers. Step 2: Verify Temperature Control Accuracy Standard ovens: Suitable for applications allowing ±5℃ temperature deviation. Precision ovens: Required for high-precision scenarios (±1℃ tolerance, e.g., electronic packaging, medical sterile drying). Temperature-humidity test chambers: Ideal for extreme environment testing, with accuracy up to ±1℃ (even ±0.5℃ for premium models). Step 3: Supplement Environmental Requirements Ovens: Applicable for ambient temperature heating only. Temperature-humidity test chambers (including humidity-controlled models): Necessary for low-temperature (-20℃ ~ -70℃), cyclic temperature variation or humidity control (e.g., 85℃/85%RH) applications. Note: Precision ovens do not support cooling or humidity control functions. Step 4: Match Budget Standard ovens (thousands of CNY): For basic drying tasks with limited budget. Precision ovens (10,000 ~ 100,000 CNY): For processes requiring high precision and stability. Temperature-humidity test chambers (100,000 ~ hundreds of thousands of CNY): For professional environmental testing; reserve budget for operation and maintenance. 2. Typical Application Scenarios: Demand-Equipment Matching This section breaks down matching schemes for three key sectors (electronics, automotive, medical & research) to provide intuitive references. Electronics Industry Simple component drying (±5℃ tolerance): Standard oven PCB solder paste curing (±0.5℃ accuracy, ±1℃ uniformity, multi-stage temperature control): Precision oven Chip cyclic testing (-40℃ ~ 125℃, data traceability required): Temperature-humidity test chamber Automotive Industry Basic part drying (±5℃ tolerance): Standard oven Sensor 24-hour aging test at 85℃ (±0.3℃ accuracy): Precision oven Battery pack rapid temperature cycling test (-40℃ ~ 85℃): Rapid temperature change test chamber Medical & Research Industry Routine consumable drying (±5℃ tolerance): Standard oven Syringe & catheter sterile drying (±0.5℃ accuracy, clean inner chamber, data traceability): Precision oven with 316 stainless steel enclosure Plastic material thermal stability study (-30℃ ~ 150℃): Temperature-humidity test chamber 3. Common Selection Pitfalls: Risk Avoidance Misconceptions often lead to wrong selections. Focus on avoiding these three key pitfalls: Pitfall 1: Using standard ovens instead of precision ovens Short-term cost reduction may cause higher product rejection rates and increased long-term costs. Solution: Always choose precision ovens for applications requiring ±1℃ accuracy; improved yield will offset the incremental cost. Pitfall 2: Using precision ovens for temperature cycling tests Ovens lack cooling capability, leading to test failure. Solution: Directly select temperature-humidity test chambers for low-temperature or cyclic temperature variation tests. Pitfall 3: Blindly pursuing high-spec test chambers Results in cost waste and underutilization of functions. Solution: Select equipment strictly based on actual test parameters to balance demand and budget. Conclusion The core of equipment selection lies in precise demand matching. Clarifying demand types and core parameters, combining scenario requirements with budget planning, and avoiding common pitfalls will maximize equipment value, support production quality improvement and boost R&D efficiency.
    BACA SELENGKAPNYA
  • Diskusi Singkat tentang Penggunaan dan Pemeliharaan Kamar Uji Lingkungan
    May 10, 2025
    Ⅰ. Penggunaan yang Tepat TEMAN LABInstrumen 'sPeralatan pengujian lingkungan tetap merupakan jenis instrumen presisi dan bernilai tinggi. Pengoperasian dan penggunaan yang benar tidak hanya memberikan data yang akurat bagi personel pengujian tetapi juga memastikan pengoperasian normal jangka panjang dan memperpanjang masa pakai peralatan. Pertama, sebelum melakukan pengujian lingkungan, penting untuk memahami kinerja sampel uji, kondisi pengujian, prosedur, dan teknik. Pemahaman menyeluruh tentang spesifikasi teknis dan struktur peralatan pengujian—terutama pengoperasian dan fungsionalitas pengontrol—sangat penting. Membaca manual pengoperasian peralatan dengan saksama dapat mencegah malfungsi yang disebabkan oleh kesalahan operasional, yang dapat menyebabkan kerusakan sampel atau data pengujian yang tidak akurat. Kedua, pilih peralatan pengujian yang tepat. Untuk memastikan kelancaran pelaksanaan pengujian, peralatan yang sesuai harus dipilih berdasarkan karakteristik sampel uji. Rasio yang wajar harus dipertahankan antara volume sampel dan kapasitas ruang efektif ruang uji. Untuk sampel yang menghilangkan panas, volumenya tidak boleh melebihi sepersepuluh dari kapasitas efektif ruang. Untuk sampel yang tidak memanaskan, volumenya tidak boleh melebihi seperlima. Misalnya, TV berwarna 21 inci yang menjalani pengujian penyimpanan suhu mungkin pas di ruang berukuran 1 meter kubik, tetapi ruang yang lebih besar diperlukan saat TV dinyalakan karena menghasilkan panas. Ketiga, posisikan sampel uji dengan benar. Sampel harus ditempatkan setidaknya 10 cm dari dinding ruang. Beberapa sampel harus disusun pada bidang yang sama sebisa mungkin. Penempatan tidak boleh menghalangi saluran keluar atau masuk udara, dan harus ada ruang yang cukup di sekitar sensor suhu dan kelembapan untuk memastikan pembacaan yang akurat. Keempat, untuk pengujian yang memerlukan media tambahan, jenis media yang tepat harus ditambahkan sesuai dengan spesifikasi. Misalnya, air yang digunakan dalam ruang uji kelembaban harus memenuhi persyaratan khusus: resistivitas tidak boleh kurang dari 500 Ω·m. Air keran biasanya memiliki resistivitas 10–100 Ω·m, air suling 100–10.000 Ω·m, dan air deionisasi 10.000–100.000 Ω·m. Oleh karena itu, air suling atau deionisasi harus digunakan untuk uji kelembapan, dan harus segar, karena air yang terpapar udara menyerap karbon dioksida dan debu, sehingga mengurangi resistivitasnya seiring waktu. Air murni yang tersedia di pasaran merupakan alternatif yang hemat biaya dan praktis. Kelima, penggunaan ruang uji kelembapan yang tepat. Kasa basah atau kertas yang digunakan dalam ruang kelembapan harus memenuhi standar tertentu—tidak sembarang kain kasa dapat menggantikannya. Karena pembacaan kelembapan relatif diperoleh dari perbedaan suhu bola kering dan bola basah (secara tegas, juga dipengaruhi oleh tekanan atmosfer dan aliran udara), suhu bola basah bergantung pada tingkat penyerapan dan penguapan air, yang secara langsung dipengaruhi oleh kualitas kain kasa. Standar meteorologi mengharuskan kain kasa bola basah harus berupa "kasa bola basah" khusus yang terbuat dari linen. Kain kasa yang tidak tepat dapat menyebabkan kontrol kelembapan yang tidak akurat. Selain itu, kain kasa harus dipasang dengan benar: panjangnya 100 mm, dililitkan erat di sekeliling probe sensor, dengan probe diposisikan 25–30 mm di atas cangkir air, dan kain kasa direndam dalam air untuk memastikan kontrol kelembapan yang tepat. Ⅱ. Pemeliharaan Peralatan Uji LingkunganPeralatan pengujian lingkungan tersedia dalam berbagai jenis, tetapi yang paling umum digunakan adalah ruang suhu tinggi, suhu rendah, dan kelembapan. Baru-baru ini, ruang uji suhu-kelembapan gabungan yang mengintegrasikan fungsi-fungsi ini telah menjadi populer. Ini lebih rumit untuk diperbaiki dan berfungsi sebagai contoh representatif. Di bawah ini, kami membahas struktur, malfungsi umum, dan metode pemecahan masalah untuk ruang uji suhu-kelembapan. (1) Struktur Ruang Uji Suhu-Kelembapan UmumSelain pengoperasian yang tepat, personel pengujian harus memahami struktur peralatan. Ruang uji suhu-kelembapan terdiri dari badan ruang, sistem sirkulasi udara, sistem pendinginan, sistem pemanas, dan sistem kontrol kelembapan. Sistem sirkulasi udara biasanya memiliki arah aliran udara yang dapat disesuaikan. Sistem humidifikasi dapat menggunakan metode penguapan berbasis boiler atau permukaan. Sistem pendinginan dan dehumidifikasi menggunakan siklus pendinginan AC. Sistem pemanas dapat menggunakan pemanas sirip listrik atau pemanas kawat resistansi langsung. Metode pengukuran suhu dan kelembapan meliputi pengujian bola basah-kering atau sensor kelembapan langsung. Antarmuka kontrol dan tampilan dapat memiliki pengontrol suhu-kelembapan yang terpisah atau gabungan. (2) Kerusakan Umum dan Metode Pemecahan Masalah untuk Ruang Uji Suhu dan Kelembaban1. Masalah Uji Suhu Tinggi Jika suhu gagal mencapai nilai yang ditetapkan, periksa sistem kelistrikan untuk mengidentifikasi kesalahan.Jika suhu naik terlalu lambat, periksa sistem sirkulasi udara, pastikan peredam telah disetel dengan benar dan motor kipas berfungsi.Jika terjadi pelampauan suhu, kalibrasi ulang pengaturan PID.Jika suhu melonjak tak terkendali, pengontrol mungkin rusak dan perlu diganti. 2. Masalah Uji Suhu Rendah Jika suhu turun terlalu lambat atau kembali naik setelah mencapai titik tertentu: Pastikan ruangan sudah dikeringkan sebelum pengujian. Pastikan sampel tidak terlalu penuh sehingga menghalangi aliran udara. Jika faktor-faktor ini dikesampingkan, sistem pendinginan mungkin memerlukan servis profesional.Peningkatan suhu sering kali disebabkan oleh kondisi sekitar yang buruk (misalnya, jarak yang tidak memadai di belakang ruangan atau suhu sekitar yang tinggi). 3. Masalah Uji Kelembaban Jika kelembaban mencapai 100% atau menyimpang secara signifikan dari target: Untuk kelembapan 100%: Periksa apakah kasa basah sudah kering. Periksa level air di reservoir sensor basah dan sistem pasokan air otomatis. Ganti atau bersihkan kasa yang mengeras jika perlu. Untuk tingkat kelembapan rendah: Periksa pasokan air dan level boiler pada sistem humidifikasi. Jika keduanya normal, sistem kontrol listrik mungkin memerlukan perbaikan profesional. 4.Kesalahan Darurat Selama Operasional Jika peralatan mengalami malfungsi, panel kontrol akan menampilkan kode kesalahan dengan alarm yang berbunyi. Operator dapat merujuk ke bagian pemecahan masalah dalam manual untuk mengidentifikasi masalah dan mengatur perbaikan profesional untuk melanjutkan pengujian dengan segera. Peralatan pengujian lingkungan lainnya mungkin menunjukkan masalah yang berbeda, yang harus dianalisis dan diselesaikan kasus per kasus. Perawatan rutin sangat penting, termasuk membersihkan kondensor, melumasi bagian yang bergerak, dan memeriksa kontrol listrik. Langkah-langkah ini sangat diperlukan untuk memastikan keawetan dan keandalan peralatan.
    BACA SELENGKAPNYA

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